【Project Information】
Customer Name: Taihua Technology Group Co., Ltd.
Industry: Chemical raw materials and products, fertilizers
Vehicle Model and Quantity: CP20, 8 units
Cargo Weight: 1.5T/pallet
Cargo Type: Agricultural fertilizer (soft package)
Cargo Size: 1400*1200*1500mm
Positioning Accuracy: ±20mm
Project Delivery Time: June 2024
【Project Background】
The client is a leading domestic enterprise in the fertilizer industry, with production bases located in Southwest China, including both indoor and outdoor scenarios. Jiuyao Intelligence introduced 8 CP20 counterbalanced AGV forklifts + Tianji system + Tianshu system industrial L4 autonomous driving full workflow solution to achieve cross indoor-outdoor area full process operations in the fertilizer industry.
【Project Challenges】
1) The transported goods are soft-packaged agricultural fertilizers that may settle when compressed, making it difficult for AGV forklifts to stack.
2) There is an 8° long slope during transportation where soft packages can easily tilt.
3) 8 AGV forklifts operating simultaneously creates challenges in vehicle scheduling and traffic management.
4) Outdoor transfer scenarios present challenges in rain, snow and fog conditions.
【Project Process】
Cargo Offline: Manual PDA scanning confirms cargo information, FMS Tianshu system issues task instructions, AGV forklift picks up cargo at offline point and delivers to storage or shipping area.
Cargo Storage: According to FMS Tianshu system task instructions, AGV forklift transports cargo from offline area to storage area, completing soft package double-layer stacking.
Cargo Outbound: According to FMS Tianshu system task instructions, AGV forklift transports cargo from offline area to outbound area, completes cargo stacking on double-layer pallets, interfaces with conveyor belt, workers place soft packages on conveyor belt.
Pallet Return: AGV forklift transports empty pallets to pallet storage area, completing multi-layer stacking of empty pallets.
【Project Highlights】
1) Self-developed fusion perception technology accurately identifies soft package deformation, AGV forklift efficiently completes soft package stacking.
2) Adapts to large angle (8°) long slopes, drives smoothly, prevents soft package tipping.
3) FMS intelligent scheduling system enables 8 AGV forklifts to work collaboratively, with priority allocation, traffic control and other functions, supporting 25KM large map capability, multi-area wireless path and storage location calculation to effectively improve operation efficiency.
4) Fusion perception + fusion positioning technology enables outdoor transfer in rain, snow and fog conditions.
【Project Value】
Personnel Savings: Achieves full-process automation management of cargo offline, storage, outbound and return, reducing manual operations, saving 14 forklift drivers in total.
Cost Reduction: Using operational service model, charging by weight, reduces client's annual logistics costs by 42%.
Safety Assurance: Use of AGV forklifts reduces risks of manual operation, especially solving cargo tipping issues during steep slope transport, ensuring operator safety.
Intelligent Upgrade: Provides industrial L4 autonomous driving full workflow solution for clients, implementing FMS intelligent scheduling system and L4 AGV forklifts, optimizing business processes, helping clients upgrade intelligent logistics, collaboratively building quality productivity.